System basis
Opening size, applied load, fabric, roll diameter and control method are reviewed together.
01 · Mid-range systems
Reliable performance, precisely configured.
The L110 system combines a practical 110 mm cassette with documented components, project-matched drive selection and multiple fabric options.
L110 systemProject-matched configurationOther standard sizes available
L110 system
A complete system, sized for the project.
The dimensions, materials and processes shown below document the L110 system. Other standard cassette sizes can also be configured to suit the opening and confirmed in the final production drawing.
Need a different size?
L110 is shown here, while other standard cassette sizes can be configured around the opening, roll size, motor and fabric.
Confirmed by projectMaterial basis
6063-T5 aluminium profiles, selected tube material, modified nylon guides and project-matched solar fabric.
Approval basis
Quotation configuration, production drawing, itemised BOM, approved sample and supporting documents.
01 · Component overview
Every part, clearly accounted for.
The product page exposes the specification, material and control point for each visible and internal component.
01
Cassette
- Specification
- L110: 110 × 110 mm; 1.5 mm wall
- Material
- 6063-T5 extruded aluminium
- Control point
- Electrostatic powder coating; 60 micron coating
02
End plate
- Specification
- L110: 110 × 150 mm
- Material
- Die-cast aluminium
- Control point
- Matched to cassette, bracket and mounting holes
03
Roller tube
- Specification
- 70 / 80 roller tubes available
- Material
- Galvanised steel or aluminium
- Control point
- Selected to project size, load and system configuration
04
Crown
- Specification
- Size 70; matched to tube and drive end
- Material
- Modified nylon
- Control point
- Wear-, weather- and ageing-resistant; 5–8 year rated life
05
Idler end
- Specification
- Size 70; matched to tube, shaft and end plate
- Material
- Modified nylon + metal shaft
- Control point
- Wear- and weather-resistant; concentricity checked
06
Side track
- Specification
- L110: 50 × 40 mm; 1.5 mm wall
- Material
- 6063-T5 extruded aluminium
- Control point
- Electrostatic powder coating; 60 micron coating
07
Side track assembly
- Specification
- 50 × 40 mm track; 1.5 mm wall
- Material
- Aluminium profile + nylon guide
- Control point
- ZIP engagement, travel and retention are verified
08
Inner guide
- Specification
- 28 mm wide × 10 mm thick
- Material
- Modified nylon + foam strip
- Control point
- Wear-, weather- and ageing-resistant; 5–8 year rated life
09
ZIP edge
- Specification
- Defined by fabric and welding process
- Material
- ZIP strip + solar fabric
- Control point
- Continuous weld; width, straightness and engagement checked
10
Bottom bar section
- Specification
- 58.8 × 25.5 mm; 1.5 mm wall
- Material
- 6063-T5 extruded aluminium
- Control point
- 60 micron powder coating; bottom sealing strip
11
Bottom bar assembly
- Specification
- Main profile 58.8 × 25.5 mm; 1.5 mm wall
- Material
- Aluminium + nylon caps + seal + fasteners
- Control point
- End caps and fasteners matched; straightness checked
02 · Metal component details
Traceable profiles and matching interfaces.
Codes and sample dimensions are retained so quotation, sample approval and production can refer to the same component basis.
L110 metal component schedule
| Component / code | Sample specification | Material | Process / details |
|---|---|---|---|
| Cassette HHLF-100-06 | 110 × 110 mm; 1.5 mm wall | 6063-T5 extruded aluminium | Powder coating; minimum 60 microns |
| Side Track HHLF-100-07 | 50 × 40 mm; 1.5 mm wall | 6063-T5 extruded aluminium | Powder coating; minimum 60 microns |
| Bottom Bar HHLF-100-08 | 58.8 × 25.5 mm; 1.5 mm wall | 6063-T5 extruded aluminium | Powder coating; minimum 60 microns; seal fitted |
| End Plate HHLF-100-05 | 110 × 150 mm | Die-cast aluminium | Matched to cassette, bracket and holes |
| Roller Tube HHLF-100-02 | 70 / 80 tube options | Galvanised steel / aluminium | Selected to size, load and configuration |
| Motor Bracket HHLF-100-12 | As per approved sample | Die-cast aluminium | Matched to motor head, end plate and fasteners |
03 · Drive, guide and fabric
The working parts are specified together.
Guidance, drive and fabric interfaces are selected for stable travel, controlled engagement and the intended control method.
Drive, guide and fabric details
| Component / code | Specification | Material / details |
|---|---|---|
| Crown HHLF-100-03 | Size 70 | Modified nylon; wear-, weather- and ageing-resistant; 5–8 year rated life |
| Idler End HHLF-100-04 | Size 70 | Modified nylon; wear-, weather- and ageing-resistant; 5–8 year rated life |
| Inner Guide HHLF-100-09 | 28 mm × 10 mm | Modified nylon + foam strip; wear- and weather-resistant |
| Lower End Plug HHLF-100-10 | As approved | Modified nylon; matched to bottom bar, seal and fasteners |
| Track Closure HHLF-100-11 | As approved | Modified nylon; matched to side track and inner guide |
| Idler Bracket HHLF-100-13 | As approved | Modified nylon; matched to idler and end plate holes |
| Fabric HHLF-100-14 | Per selected series | Solar fabric; polyester- or glass-fibre base; YUMA / XIDAMEN / Phifer |
| ZIP Edge | Per sample and welding process | Continuously welded into guide; weld width, straightness and engagement checked |
A-OK motor configuration
| Item | Project baseline |
|---|---|
| Brand | A-OK |
| Typical model | AM45-20/17 |
| Rated torque | 20 N·m |
| Rated speed | 17 rpm |
| Power supply | 230 V |
| Protection | IP44 |
| Selection basis | Opening size, fabric weight, roll diameter and control method |
A-OK motors are supplied as standard; other brands are available upon project request.
04 · Fabric selection
The brand, series, colour and report must agree.
Fabric is not treated as a generic line item. The precise series and performance document are confirmed for the approved sample.
Fabric brands
| Brand | Product description |
|---|---|
| YUMA | Listed Chinese fabric manufacturer; solar-screen and ZIP-compatible series available |
| XIDAMEN | Listed Chinese fabric manufacturer; solar-screen and ZIP-compatible series available |
| Phifer | Series, colours and performance documents matched to project requirements |
Project data to confirm
| Field | Required confirmation |
|---|---|
| Brand / series | YUMA, XIDAMEN or Phifer; record the original series name |
| Colour code | Confirm against physical swatch and manufacturer code |
| Openness factor | 0%, 1%, 5%, 30%, etc., subject to selected series |
| Composition | Polyester + PVC or glass fibre + PVC, per manufacturer data |
| Usable width | Confirm whether welding or splicing is required |
| Weight / thickness | Use the selected series data only |
| Flame-retardant class | Match NFPA, GB/T, DIN or other required report |
05 · Fabric test reports
Documents are matched, not merely attached.
A test report is useful only when the fabric brand, series and colour supplied correspond to the document.
Verified example
YUMA Solar-Screen Fabric · SGS
Report No. AJHL1608009231FB_CN. NFPA 701:2015 Method 1; white solar-screen fabric; approximately 505 g/m²; single layer.
Report matching schedule
| Brand | Test standard | Document |
|---|---|---|
| YUMA | NFPA 701:2015 Method 1 | Report No. AJHL1608009231FB_CN |
| XIDAMEN | Matched to selected series | Corresponding report supplied after series and colour confirmation |
| Phifer | Matched to selected series | Corresponding performance document supplied after series confirmation |
Supply rule: fabric brand, series, colour code and test report must match one another.
06 · Quality control and quotation
Clear inputs. Controlled output.
The same information follows the product from quotation through assembly, documents, packing and shipment.
Quality control
| Stage | Inspection scope |
|---|---|
| Incoming | Aluminium material and dimensions; fabric brand/series/colour; motor model |
| Processing | Cut dimensions, holes, coating, ZIP welding, end closures and fasteners |
| Assembly | Travel, limits, track engagement, noise and bottom-bar closure |
| Documents | BOM matches product; fabric matches report; packing list and marks checked |
Quotation / sampling inputs
| Required | Details |
|---|---|
| Size | Finished width W, height H and quantity for each unit |
| System | L110 or another standard cassette size, confirmed by project |
| Colour | Powder-coat colour and gloss level |
| Fabric | YUMA / XIDAMEN / Phifer; series, colour and openness factor |
| Motor | A-OK model, control method and cable outlet |
| Packaging | OEM mark, shipping mark, manual, carton or wooden case |
Supplier deliverables
Quotation configuration · Production drawing · Itemised BOM · Fabric brand and colour · Matching test report · Packaging and shipping documents
5–7 working daysTypical production reference
10–15 daysTypical sea freight to Singapore
Subject to quantity, configuration and vessel schedule.Need a practical system with every detail visible?
Request an L110 quotation ↗Project enquiry
Start with the opening.
Share the size and requirement. We will help structure the system, fabric, controls, documents and delivery.
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